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• Salt based composite materials were investigated for medium and high temperature thermal energy storage.
• The composites consisted of LiNaCO3 (PCM), MgO (ceramic) and carbon (thermal conduction enhancer).
• Wettability of the PCM with the ceramic and that with the carbon explained the structural formation mechanisms.
• The use of ceramic material densifies the composite structure, whereas the use of carbon swells the structure.
• A balance between densification and swelling must be struck for obtaining good thermal and mechanical properties.
This paper discusses composite materials based on inorganic salts for medium- and high-temperature thermal energy storage application. The composites consist of a phase change material (PCM), a ceramic material, and a high thermal conductivity material. The ceramic material forms a microstructural skeleton for encapsulation of the PCM and structural stability of the composites; the high thermal conductivity material enhances the overall thermal conductivity of the composites. Using a eutectic salt of lithium and sodium carbonates as the PCM, magnesium oxide as the ceramic skeleton, and either graphite flakes or carbon nanotubes as the thermal conductivity enhancer, we produced composites with good physical and chemical stability and high thermal conductivity. We found that the wettability of the molten salt on the ceramic and carbon materials significantly affects the microstructure of the composites.