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• Formation mechanism of short-circuiting flow is revealed.
• Short-circuiting flow region has a small mean age and a large coefficient of variation.
• Increase of inlet velocity increases the proportion of short-circuiting flow.
• Small particles are easily short-circuited due to turbulent dispersion.
• Short-circuiting particle proportion greatly affects collection efficiency.
Short-circuiting flow is an important secondary flow in gas cyclones, which has a negative impact on the separation performance. To improve the understanding of the short-circuiting flow and guide the optimization of gas cyclones, this paper presents a numerical study of a cyclone using computational fluid dynamics. Based on the steady flow field, three methods were adopted to investigate the formation mechanism and characteristics of the short-circuiting flow and particles. The temporal variation of the tracer species concentration distribution reveals that the formation mechanism of the short-circuiting flow is the squeeze between the airflows entering the annular space of the gas cyclone at different times. The short-circuiting flow region, distinguished through the spatial distribution of the moments of age, is characterized by a small mean age and a large coefficient of variation. The proportion of the short-circuiting particles increases with the increase of the inlet velocity only for small particles. But with the increase of particle size, the proportion of the short-circuiting particles decreases faster at higher inlet velocities, resulting in significant differences in collection efficiency curves.