Volume 98
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Morphology control and crystal structure and properties analysis of FOX-7/HMX composite crystals prepared by rotary evaporation method
Penglin Kang, Wenjie Liu, Wenyu Wu, Xiaodong Li *, Xiaona Cui, Fengze Cai, Qicong Jiang
North University of China, School of Environment and Safety Engineering, Taiyuan, 030051, China
10.1016/j.partic.2025.01.004
Volume 98, March 2025, Pages 1-12
Received 13 July 2024, Revised 3 January 2025, Accepted 10 January 2025, Available online 21 January 2025, Version of Record 28 January 2025.
E-mail: lixd78@126.com

Highlights

• FOX-7/HMX composite crystals were prepared by rotary evaporation.

• Formation mechanism of FOX-7/HMX composite crystals was analyzed.

• FOX-7 is embedded on the surface of the HMX crystal, forming a co-crystal layer and changing the crystal structure.

• Composite crystals exhibit elevated thermal stability and impact safety.


Abstract

Enhancing the safety of high-energy explosives (EMs) is crucial for the secure handling of energetic materials during storage, transportation, and use. Compositing multiple energetic materials effectively enhances the insensitivity of explosives. This study used N,N-dimethylformamide (DMF) as a solvent in the rotary evaporation method to prepare 1,1-diamino-2,2-dinitroethene/1,3,5,7-tetranitro-1,3,5,7-tetraazacyclooctane (FOX-7/HMX) composite crystals. By varying the molar ratios of FOX-7 and HMX, this study investigated their effects on the morphology of the composite crystals, and the formation mechanism of the composite crystal was analyzed. The study characterized and tested the crystal structure, thermal decomposition, cook-off performance, and impact sensitivity of the composite crystal. The results indicate that at a 5:5 M ratio of FOX-7 to HMX, the compound degree is 90.79%, and FOX-7 exhibits uniform adhering to the surface of the HMX crystal. FT-IR and XRD patterns analyses revealed shifts in the absorption peak of the composite crystal and the characteristic peak of the XRD curve. FOX-7 crystals were embedded on the surface of HMX crystals, forming a co-crystal layer and altering the crystal structure. Differential scanning calorimetry tests demonstrate that the thermal decomposition temperature of FOX-7/HMX composite crystals is 1.77 °C higher than the raw FOX-7, and during the cook-off test, the composite crystal reaction level is combustion, accompanied by an increase in characteristic drop height to 62.6 cm, indicating improved thermal stability and impact safety.

Graphical abstract
Keywords
Rotary evaporation; Energetic composite crystals; Crystal structure; Impact sensitivity; Cook-off performance