Volume 98
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Synergistically enhancing inertial particle focusing using a curved microchannel with expansion-contraction arrays
Ruihan Zhuang a b 1, Jionglong Zhang a b 1, Gang Chen c, Zhibin Wang a b *, Lisi Jia a b, Ying Chen a b
a School of Materials and Energy, Guangdong University of Technology, Guangzhou, 510006, China
b Guangdong Provincial Key Laboratory of Functional Soft Condensed Matter, Guangzhou, 510006, China
c School of Energy and Power Engineering, Zhengzhou University of Light Industry, Zhengzhou, 450002, China
10.1016/j.partic.2025.01.005
Volume 98, March 2025, Pages 83-93
Received 11 August 2024, Revised 19 December 2024, Accepted 17 January 2025, Available online 7 February 2025, Version of Record 15 February 2025.
E-mail: wangzhibin@gdut.edu.cn

Highlights

• A curved microchannel with an expansion-contraction array was designed to synergistically enhance Dean flow.

• A comparative study was conducted to explore the focusing mechanism of the proposed microchannel.

• The optimized microchannel achieves effective particle focusing within a 4.34-cm length.

• Effects of particle size and Reynolds number on microchannel focusing performance were investigated.


Abstract

Particle focusing, which organizes randomly dispersed particles into streamlines, is crucial for particle counting, enrichment, and detection. This process is widely applied in disease diagnosis, biochemical testing, and environmental monitoring. We designed a curved microchannel featuring integrated rectangular expansion-contraction arrays on its inner side. Our design diverges from conventional techniques by harnessing the synergistical effect of Dean flow induced by both structures based on the unique geometric configuration, resulting in a marked improvement in particle focusing efficiency. We validated the focusing performance of the combined microchannel and elucidated inertial focusing mechanisms by integrating experiments with simulations. At a Reynolds number of 83.33, a 4.34-cm-long microchannel can achieve the complete focusing of 10-μm particles, representing an advancement over current designs. Furthermore, our research uncovers a novel observation: the focusing width initially decreases with the expansion region's width and then increases, while the length of the expansion region leads to a gradual decrease in focusing width until it reaches a stable point. Through structural optimization, the dimensionless focusing width of 10-μm particles was reduced from 0.102 to 0.065 at a Reynolds number of 50, and particles of 5 and 15 μm can be completely focused, highlighting its adaptability and exceptional performance across a range of particle sizes. This study not only advances the un1derstanding of particle focusing dynamics but also paves the way for the development of more efficient and versatile microfluidic devices for a multitude of applications.

Graphical abstract
Keywords
Inertial focusing; Dean flow; Synergistic focusing; Expansion-contraction array; Curved microchannel